Multitier Mezzanine Floors
Our Multitier Mezzanine Floors (2–3+ levels) multiply your usable floor area vertically, creating high-density pick towers and work zones without expanding your building. Engineered for fast installation and maximum safety, these systems are ideal for e-commerce, spares, and small-parts fulfilment where SKU accessibility and throughput matter.
Key Features
| Levels | Two to three tiers (custom on request) |
| Total Platform Height | Up to 12 m overall (site dependent) |
| Column Grid | 3–6 m (optimised for load & aisles) |
| Decking Options | MDF/ply, chequered steel, perforated/MS mesh, GRP grating |
| Access & Flow | Staircases, pallet gates, catwalks; conveyor & goods-lift ready |
| Material / Finish | IS-grade MS; powder coated or hot-dip galvanised |
Multitier Mezzanine Floors – Product Overview
Prince Foils Products designs and supplies modular multi-level mezzanine systems that transform vertical volume into productive storage and picking space. Each tier features safe walkways, handrails, and loading interfaces, while the structure integrates with conveyors, spiral/vertical lifts and barcode-led processes for rapid order fulfilment.
How It Works
Primary columns support main beams; secondary joists carry the deck. Repeated across tiers, the system forms pick aisles and catwalks connected by staircases and pallet loading gates. Material moves through the tower via pallet gates or automated lifts, while WMS-driven flows reduce travel time and increase picks per hour.
Typical configurations include:
- Two-tier mezzanine – doubles floor space for fast-moving SKUs.
- Three-tier tower – high-density small-parts storage and order picking.
- Rack-supported catwalk – integrates shelving/racking with walkways for maximum density.
Applications
- E-commerce & omni-channel – order picking, returns, VAS.
- Automotive & spares – bin storage with quick access.
- Electronics & pharma – light parts, controlled flows.
- 3PL & distribution – scalable multi-client pick modules.
Technical Specifications
| Structure Type | Free-standing / Rack-supported (catwalk) |
|---|---|
| Material | IS-grade MS columns, beams & joists |
| Surface Treatment | Powder coated / Hot-dip galvanised |
| Number of Tiers | 2–3 (customisable beyond 3 tiers) |
| Overall Height | Up to 12,000 mm (site & code dependent) |
| Column Spacing | 3,000–6,000 mm grid (project-specific) |
| Floor Loading | 300–800 kg/m² standard; higher on request |
| Decking | MDF/ply board, chequered plate, perforated/mesh or GRP grating |
| Access | Staircases, pallet loading gates, goods lift / conveyors (optional) |
| Handrails | ≈1100 mm with toe-boards |
| Mounting | Base plates with mechanical/chemical anchors |
| Compliance | Designed to relevant IS/BS standards & local fire norms |
Product Documents
Download these documents for detailed information about our Multitier Mezzanine Floors: